Fully Rebuilt Suzuki Samurai Transfer Cases - 4.16, 4.9, 6.5 Ratios
Fully Rebuilt Suzuki Samurai Transfer Cases - 4.16, 4.9, 6.5 Ratios
If you don't feel confident enough to build your own T-Case let us build it for you. We can rebuild your Samurai transfer case with lower gears. We fully dismantle the case, clean, and bead blast it until it looks next to new. If any mounting holes are damaged we take care to drill and tap or repair them so that you have a hassle-free install. We paint your flanges black to avoid rust and corrosion. All bearings are carefully replaced. We have seen competitors' "rebuilt" cases return to their owners with all the old bearings still in place.
A $400.00 core fee is included in the price of our rebuilt transfer cases. You can send us your old transfer case to get this fee refunded.
With all parts requiring a core, the core must be in a condition so it can be rebuilt or refurbished and can be sent out to another customer in a “LIKE NEW” condition. Cores that do not come in a reusable condition will not be acceptable and a core charge refund will NOT be given or may ONLY be given for the parts of the core that can be reused. We will not return shifters and 4x4 switches left in cores. Please remove these items before sending in your cases. Cores must be returned within 30 days of delivery of purchase. For more information, please visit our Policies page
We highly suggest that you use an upgraded transfer case cradle for lower geared cases to prevent damage. We have seen factory cradle mounts tear apart with even 4.16 gear sets installed. If you order an optional EOS cradle with your rebuilt case we will install it for you. That means you won't need to disassemble your freshly built case to install a cradle mount.
We offer both large and small bolt flanges. You will need to match whichever driveline you are using. Small flanges use an 8mm bolt and Large Bolt Flanges use a 10mm bolt [8mm USES A 12mm SOCKET, 10mm USES A 14mm])
Gears and case are covered by our standard 12-month warranty. Case breakages are NOT covered.
Every transfer case we build includes a new Updated Front Output Shaft. (See output shaft page for more details)
These are built to order so please allow adequate time for build. Build times will often depend on core availability. For current time frames or if you have a time constraint please call us.
Shipping Weight 46lbs.
Note: We currently do not have any extra complete T-case cores. You must send in your T-case core before we can begin building your transfer case.
WARNING Cancer and Reproductive Harm - www.P65Warnings.ca.gov
- Fully Rebuilt Transfer Case
- All New Bearings and Seals
- Available with Large or Small Bolt Flanges
- 4.16, 4.90, and 6.5 Gear Ratios
SUZUKI SAMURAI
(1986-1995)
1986 Suzuki Samurai
1987 Suzuki Samurai
1988 Suzuki Samurai
1989 Suzuki Samurai
1990 Suzuki Samurai
1991 Suzuki Samurai
1992 Suzuki Samurai
1993 Suzuki Samurai
1994 Suzuki Samurai
1995 Suzuki Samurai
Technical Service Bulletin: T-Case Shifter "Pop-Out" Problem
Service BulletinTransfer Case Core Checklist.
Core ChecklistAll products carry our 12 Month Limited Warranty. All warranties are limited to the original purchaser and are not transferable to subsequent owners of the product. The warranty period begins on the purchase date. Trail-Gear warrants that it will repair or replace, free of charge, any eligible product which, under normal conditions of use and service, proves to be defective in materials or workmanship. This warranty does not cover any labor costs incurred in diagnosis of defects, removal or reinstallation of a product, nor does it cover any other consequential expenses.
Please read and review our return and warranty requirement document before sending in products.
Warranty Exclusions
Trail-Gear Inc. warranty does not cover, and Trail-Gear Inc. shall not be liable for, any undertaking, representation, or agreements made by dealers or other third parties selling Trail-Gear products, except where such agreements are within the provisions of this Warranty.
Specifically excluded from this warranty are failures caused by lack of maintenance, misuse, negligence, modification, abuse, improper application, crash damage, installation or operation, or failures caused by unauthorized service or use of unauthorized parts.
Additionally excluded from this warranty are parts which are subject to normal wear and tear, such as bushings, fluids, hoses, gaskets, belts, etc. Products not manufactured by Trail-Gear Inc. are excluded from any warranty and shall be handled with the original manufacturer.
All parts used in a competitive racing environment are excluded from this warranty. If, after inspection, a part returned, under any warranty, is deemed to be ineligible for warranty repair or replacement, the part may be repaired or replaced for a discounted cost. Return shipping charges will apply. Any part for which a warranty replacement is sought must be returned to Trail-Gear Inc. before any replacement items can be shipped. All replacement parts shipped before the suspect part has been received and evaluated by Trail-Gear, MUST BE PAID IN FULL. In such a case, after the suspect part has been received and approved for a warranty replacement, the purchase price for the replacement will be refunded.
- Please contact Trail-Gear Inc. at 559-252-4950 or email sales@trail-gear.com prior to returning any product under warranty to verify that warranty is still in effect.
- Products must be shipped back to Trail-Gear Inc. at the expense of the customer.
- ATTN: WARRANTY
- 5356 E. Pine Avenue
- Fresno, CA 93727.
Ship all products to: - Please place a clearly marked copy of the original invoice inside the package.
- Please include a short note stating the problem you are experiencing.
If any of the above mentioned policy is not met, the package will be refused or warranty claim denied. By completing the steps above, this will ensure faster processing of your claim so that Trail-Gear can get your product back to you as quickly as possible. All warranties are generally processed within 2-3 business days of Trail-Gear receiving the parts from you. Additional delays may be incurred if product needs additional testing or repairing.
If you are an international customer, please email the warranty department at sales@trail-gear.com to receive further instruction. International customers may have the option to field destroy an approved warranty to avoid costly return shipping. In this case, any shipping charges for replacement parts will be at the expense of the customer.
