Suzuki Samurai 1.6L Engine Swap Adapter Kit (SEU-16SK, SEU-16SK-HDMM, LR-309594)

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$115.00
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Suzuki Samurai 1.6L Engine Swap Adapter Kit

Suzuki Samurai 1.6L Engine Swap Adapter Kit (SEU-16SK, SEU-16SK-HDMM, LR-309594)

There is no replacement for displacement. There are few modifications that will make as much difference on your Samurai as an engine upgrade. And there is no simpler swap than putting a 1.6L from a Sidekick or Tracker under the hood of your Samurai. If you are looking for the most complete engine adapter kit for your Samurai, you have found it. This kit adapts the popular 1.6L Sidekick, Tracker, Vitara Engine to the Suzuki Samurai 5 Speed Manual Transmission and includes all brackets needed to mount in your Suzuki Samurai frame. Engineered, Manufactured and Tested here in Fresno California, USA.

Low Range's 1.6L Samurai engine conversion kit stands out above all other designs. We made sure that our kit provides a perfect alignment of the transmission input shaft. Using our 3D Scanning technology, we were able to correctly identify shaft centers to prevent bearing and shaft wear caused by misalignment. We use factory style rubber mounts. Kits touting aftermarket polyurethane mounts sound high tech. But aftermarket bushings are nowhere as good as OEM transfercase mounts. Suzuki mounts keep vibrations to a minimum. We recommend replacing your old mounts with a new set of Heavy-Duty OEM Style Mounts.

LROR-309594

This is just the engine adapter plate and mounting hardware (no engine mounts or engine mount adapters are available in this kit). You will have to fabricate your own motor mounts with this kit.

Key Features:

  • Zinc Plated Bracketry for Corrosion Resistance. We want our parts to look great from day 1 to day 1-million.
  • Custom Machined Chromoly Engine/Transmission Mounting Studs. We include double-ended studs so you do not have to drill out your transmission bellhousing holes.
  • The most complete instructions on the market- 133 Detailed Steps in full color.
  • Uses 1.6L Starter. Includes hard to find starter bolts that are not included with other kits.

No body lift should be needed for16V Engines with minor trimming on the throttle cable bracket and intake tube supports. 1.6L 8V engines however, will need either a 1" Body Lift (Available at Low Range Off-Road) or minor hood clearancing. Alternatively, 1.6L 8V engines can be equipped with our 1.3L Carb to 1.6L 8V Fuel Injected Air Intake Adapter (SEU-AIA).
The best value for your money. Buy with the HD Motor Mounts and save even more.

You will need a complete 1600cc Sidekick or Tracker engine. Make sure you have the following parts with your donor 1.6L:

  • Hoses
  • Pulleys
  • Fan
  • Starter
  • Alternator
  • Coil
  • Air Cleaner
  • Exhaust Manifold
  • Head pipe

You can use your 1.3L intake manifold to run the stock carburetor on a 1.6L. To maintain fuel injection you will need the following:

  • Engine Wiring Harness
  • Everything attached to the harness
  • Under dash wiring harness
  • ECM (computer)
  • Instrument Cluster
  • Air cleaner assembly
  • Grab the catalytic converter if you can.

The donor vehicle's wiring harness will need to be modified for use in the Samurai. The Samurai speedometer will need to be fitted with a speed sensor from the donor vehicle.

⚠ WARNING - Cancer and Reproductive Harm - www.P65Warnings.ca.gov

  • Compatible with 8-Valve and 16-Valve 1.6L Engines
  • Brackets are Zinc-Plated for Corrosion Resistance
  • Full Color Instructions
  • Uses Factory Style Mounts

  • 1986 Suzuki Samurai
  • 1987 Suzuki Samurai
  • 1988 Suzuki Samurai
  • 1989 Suzuki Samurai
  • 1990 Suzuki Samurai
  • 1991 Suzuki Samurai
  • 1992 Suzuki Samurai
  • 1993 Suzuki Samurai
  • 1994 Suzuki Samurai
  • 1995 Suzuki Samurai

Download Instructions for your 1.6L Samurai Engine Swap Here.

Installation Instructions

All products carry our 12 Month Limited Warranty. All warranties are limited to the original purchaser and are not transferable to subsequent owners of the product. The warranty period begins on the purchase date. Trail-Gear warrants that it will repair or replace, free of charge, any eligible product which, under normal conditions of use and service, proves to be defective in materials or workmanship. This warranty does not cover any labor costs incurred in diagnosis of defects, removal or reinstallation of a product, nor does it cover any other consequential expenses.

Please read and review our return and warranty requirement document before sending in products.

Warranty Exclusions


Trail-Gear Inc. warranty does not cover, and Trail-Gear Inc. shall not be liable for, any undertaking, representation, or agreements made by dealers or other third parties selling Trail-Gear products, except where such agreements are within the provisions of this Warranty.

Specifically excluded from this warranty are failures caused by lack of maintenance, misuse, negligence, modification, abuse, improper application, crash damage, installation or operation, or failures caused by unauthorized service or use of unauthorized parts.

Additionally excluded from this warranty are parts which are subject to normal wear and tear, such as bushings, fluids, hoses, gaskets, belts, etc. Products not manufactured by Trail-Gear Inc. are excluded from any warranty and shall be handled with the original manufacturer.

All parts used in a competitive racing environment are excluded from this warranty. If, after inspection, a part returned, under any warranty, is deemed to be ineligible for warranty repair or replacement, the part may be repaired or replaced for a discounted cost. Return shipping charges will apply. Any part for which a warranty replacement is sought must be returned to Trail-Gear Inc. before any replacement items can be shipped. All replacement parts shipped before the suspect part has been received and evaluated by Trail-Gear, MUST BE PAID IN FULL. In such a case, after the suspect part has been received and approved for a warranty replacement, the purchase price for the replacement will be refunded.

    To begin your warranty claim:
  • Please contact Trail-Gear Inc. at 559-252-4950 or email sales@trail-gear.com prior to returning any product under warranty to verify that warranty is still in effect.
  • Products must be shipped back to Trail-Gear Inc. at the expense of the customer.
    Ship all products to:
    ATTN: WARRANTY
    5356 E. Pine Avenue
    Fresno, CA 93727.
  • Please place a clearly marked copy of the original invoice inside the package.
  • Please include a short note stating the problem you are experiencing.

If any of the above mentioned policy is not met, the package will be refused or warranty claim denied. By completing the steps above, this will ensure faster processing of your claim so that Trail-Gear can get your product back to you as quickly as possible. All warranties are generally processed within 2-3 business days of Trail-Gear receiving the parts from you. Additional delays may be incurred if product needs additional testing or repairing.

If you are an international customer, please email the warranty department at sales@trail-gear.com to receive further instruction. International customers may have the option to field destroy an approved warranty to avoid costly return shipping. In this case, any shipping charges for replacement parts will be at the expense of the customer.

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