Samurai Toyota Axle
Swap
Here is a short list of the commonly ordered items when people
are doing the Toyota axle swap. We also carry many other items
that may help rebuild, regear, lock up and attach the axles
in our Toyota
Pages.
Samurai Rock Assault Rear Axle Housing Kit
Low Range Off-Road is proud to introduce "The Strongest Samurai Axle Housing Ever Made". The Samurai Rock Assault Axle Housing Kit is a Toyota IFS width axle housing that is offset for a Samurai t-case. This housing features a heavy-duty, press formed, 1/4" plate steel center section shell that is specially shaped to ensure a minimum of 3/4" additional clearance under the differential. The differential mounting surface is made from 1/2" plate steel and comes with our Differential Stud Eliminator Kit to ensure that your differential never pulls out of the housing. The outer offset flanges are made from 4130 chromoly to prevent distortion or bending. Axle tubes are made from 1/4" thick DOM tubing, with a 3" outer diameter.
This exclusive design features axle tubes that have been offset above the housing centerline. The inner axles ride near the bottom of the axle tubes rather than in the center. The results are an increase of 3/8" ground clearance under the axle tubing. The center section is offset to line up with the Samurai t-case so that your driveline does not vibrate from being offset.
The Samurai Rock-Assault axle housings use stock or aftermarket 1986-1995 Toyota Pickup/4Runner brake backing plates and brake assemblies and uses a custom length chromoly axle shafts. An optional fill/inspection cap can be installed for an additional fee.
Overall housing length is 51 1/2 inches from mounting flange to mounting flange. Axle is shipped unpainted and lightly oiled to prevent rusting. We recommend degreasing housing inside and out before installation and painting.
Kit Includes:
Samurai Rock Assault™ Rear Axle Housing
Short and Long side Chromoly Samurai axles
Differential stud eliminator kit
Differential drain plug
Ultra grey silicone
Samurai Rock Assault Rear Axle Housing Kit Price:$569.00
Fill / Inspection Cap Installed (View Picture) Price:$75.00
Rear Toyota Offset Differentials Housings
If your looking to add Toyota axles to your Samurai, this 6" offset rear housing is just the ticket to totally eliminated drive line vibe, with a non CV shaft in the rear. Your drive-line will be straight as an arrow. Standard width it 4.5" wider that the stock Samurai axle and uses all common Toyota parts so rebuilding and replacing parts is easy.
Axle some standard in IFS width which is 56.5" wide drum to drum. Custom order widths available on request, pricing increases.
Comes with offset housing and both axle shafts ready to build. Uses older small hub axle for short side and newer larger hub style for long side. Brakes and wheels will need to be ordered correctly for this reason.
You will need to provide your own third member, brake setups, spring pads, and shock mounts. Shipping is generally $70-100.
Price:$499.00
Front Toyota Axle Conversion Kit
We are proud to carry the Toyota axle conversion kit for the Suzuki Samurai. This kit allows the installation of a Toyota front axle under a Suzuki Samurai using either Jeep YJ leaf springs or Samurai Springs. Jeep Springs are 2.5 inch's wide, normal pack thickness is slightly over 1.250 inch's.
The issue you have to deal with when installing the Toyota axle under a Samurai is that the Toyota axle spring pads are 3/8" outside where the Samurai Springs mount. Some just mount things up but this causes many problems down the line. The other issue is that is you simply move the spring pads in 3/8" you cannot get a ubolt around the axle right next the the differential, it is just not possible without major modification.
That is why this kit is the answer. This kit allows installer to simply move Toyota spring perch eyes to Samurai width without massive reworking of existing axle housing. Kit consists of 1 plate that you weld to the factory perch on the diff side of the axle with a top plate that bolts down your spring to the lower plate. It still uses one ubolt on the outside for ultimate strength. For the long side of the axle you simply remove you factory perch and weld the new included taller perch, 3/8" inward. Comes with all needed hardware and ubolts. Please specify what year front axle you have because the u-bolts do change.
79-83 Toyota Axle
Price:$109.00
84-85 Toyota Axle
Price:$109.00
Toyota Axle to Suzuki Box High Steer Kit
For those running Toyota axles this is the steering solution you will need if you are running a Samurai or Sidekick Steering Box inside the Frame. The drag link is built to mate up to the Samurai or Sidekick steering box. Kits come with Toyota 4140 billet steel arms, FJ-80 tie rod ends, .250 wall 1.250 DOM tube, and 23 mm jam nuts. Some other companies are selling cast steering arms in the Suzuki to Toyota kits, ask before you buy as you can get better quality billet parts for the same price. Also these arms are shorter than competitors arms, the reason for this is retain full steering radius. Your Samurai pitman arm is much shorter than the stock Toyota pitman arm, thus you need a shorter arm on the axle to work with the Samurai box. Make sure this kit will work for your setup, we know it will not work with some coil kits.
Price:$399.00
Toyota Axle to Toyota IFS Box High Steer Kit
If you are running a Toyota IFS Box outside the frame, this is the kit for you. Our high steer kit features unbeatable quality at a super low price. Kit features super beefy, solid forged steering arms, heavy duty pitman arm, heavy duty .250 wall steering rods, and grease-able heavy duty FJ-80 tie rod ends. This kit was designed to be used with an IFS steering box and is ideal for swapping the Toyota Axles under the Samurai. Comes with standard drop Pitman arm and can be swapped for a flat one by request.
Price:$285.00
Toyota IFS Steering Box Mount
If you're installing the Toyota IFS steering box on your Samurai Frame, this kit will be a big help. This frame mount kit includes both inner and outer frame reinforcing plates, grade 8 bolts, DOM tubing, and Crimp nuts. Inner plate is 1/4, outer plate is 3/16". Angled leading and trailing edges prevent frame cracking. Heavy duty design. This kit makes swapping to the IFS box much easier. Originally designed for use on the Toyota Pickup but just as big a help on the Samurai Frame.
Price:$37.95
Toyota 23MM Tie Rod End Bungs
Ever tried to find a 23mm Tap to tap your own tie rods and draglinks? Save yourself time and money by buying weld in inserts for use with FJ80 Tie Rod ends. Add ease of adjustability with Hex shape. Great for those using FJ80 Tie Rod ends for panhard bars, steering setups- as well as international customers saving money on shipping by making a do it yourself kit using your own tubing. Dimensions listed in picture. Available in left and right hand thread.
Left Hand Thread
Price:$12.75 each
Right Hand Thread
Price:$12.75 each
3 Hole Spring Perches
When installing lifted rear leaf springs, it's best to rotate
the pinion so it points directly at the rear transfer case
output flange and use a CV style drive shaft. The best way
to rotate the pinion is to cut off the old perches and weld
in a new set at the proper angle. Normally the spring pin
is installed in the center hole but you can also move the
rear axle forward or backward 1" by using the optional
holes. Made from 1/4 plate steel. Unpainted finish.
Price:$29.00
a pair
DIY Shock Hoops
This kit includes pieces to build your own shock hoops. Includes
2- 1 1/2 " x .120 mild steel round tubes, bent at 180
degrees, 4- 3/16" laser cut steel tabs w/ 1/2" hole
and 4-1 1/2"capped end tubes. These are great for those
pushing your front axle forward. Tubes will need to be
fit and welded and additional bracing could be required. Frame
plating would want to be done before installation. (see picture) These
are a good starter kit for someone who does not have all the
tooling to make their own. Requires hand tools, some fabrication
knowledge and welding and grinding.
Price:$45.00
Rear U-Bolt Flip
Kit
Swapping in a Toyota axle? U-bolt flip kits help increase
ground clearance under your rig. Stock u-bolts face down and
offer a snag point for rock and trail debris. Our u-bolt flip
kit point the spring bolt up and out of harm way. This results
in better ground clearance and less damage to the thread section
of the bolt.
Each kit contains two flip plates and four 9/16" bolts
with nuts and washers. Unpainted finish.
Rear axle Price:$46.55
Lower Shock Mounts
These shock mounts are designed to weld directly on to the
axle housing. Can be used for front or rear axle applications.
Made from 3/16" plate steel. Mounts have curved bottoms
that can be mounted horizontally or vertically on axle. Mount
is 2.5" tall with 1/2" shock mount holes.
Price:$15.00
Coated Steel Braided Brake Lines
Great quality brake lines at low cost! These coated steel braided brake lines are 26" long and are DOT approved. They are made for the Toyota but work great when doing axle swaps.
Brake Line Kit (2 Front 1 Rear) 26" Long Price:$65.55
Brake Line Individual Front (Female-Female) Price:$23.75
Brake Line Individual Rear (Female-Male) Price:$23.75
Brake Line Clip and Mount (for rear line only) Price:$5.00
Single Line Proportioning Valve
For those doing the swap on a 88.5 and older Samurai/Sierra, you have to figure out how to adapt the double rear brake lines to the single line of the Toyota axle. We have found that by replacing your factory 2 line-in, 2 line-out Proportioning valve with this 2 line-in, 1 line-out Proportioning valve, it is safe and easy. Small modifications of your factory hard lines must be done for correct fitment and can be done with your hands. These are brand new.
Price:$153.00
Spidertrax E-brake Kit
The most powerful aftermarket e-brake system available for
the Suzuki Samurai. This bolt-on kit equips the Samurai with
a drive line mounted e-brake system. Over 30% more holding
power then the OEM drum style e-brake. And unlike the OEM
drum style e-brake, this kit provides amazing holding force
in both forward and backward motion. You will want this if
you are installing any disk brake kit, lengthening your wheelbase,
or installing Toyota axles.
Price:$239.00
Samurai Bolt Pattern - Toyota Pinion Flange
This Flange allows you to bolt your stock Samurai driveline to a Toyota differential without modifying the driveline. Flange has both 1986-89 and 1990-95 Samurai driveline patterns.
Price:$25.00
Toyota Drive Line
Adapters
It is a well known fact that Samurai drive lines weren’t
the strongest ever built. Fortunately there is a great low
cost alternative to custom made drive shafts. These spacers
allow you to replace the stock pretzel you just bent with
a much stronger Toyota drive line. They are also a good thing
to have when you are doing the common Toyota axle swap.